Development status of China's foundry industry

First, the foundry industry "leading" dance

Jinding Casting “opens the door” to produce red cranes with heavy iron, drums, molds and rails. If you don’t see it, you won’t believe it anymore. These large castings used in cranes, ships, cars and machine tools, Actually from a county-level foundry.
In June 2008, after more than a year of intense preparation, the total investment was 130 million yuan. The 50,000-ton precision casting production line of Jinding Casting Co., Ltd. located in Chongyi Foundry Industrial Park opened. As the iconic leading casting enterprise of the city's post-iron extension, “Jinding People” has taken the courage of the world, strong management, quality, training and solid foundation to achieve a good start of production and operation. As of the end of November, nearly 10,000 tons of large-scale castings were produced through order processing. The products were exported to Beijing, Tianjin, Germany, Canada and other domestic and foreign markets, and successfully achieved the expected goals.

Since 2008, the metallurgical foundry industry has a shortage of raw materials, tight capital, and a sluggish market. It can achieve such impressive results in such a hostile environment, including a mystery.

One of the mysteries, there is a strong outward-oriented technology and market support. At the beginning of the preparation of the “Jinding” foundry production line in 2006, the “external-style” management mechanism was introduced, and a strategic partnership with Beijing Beibei Foundry Co., Ltd. was reached. The company is a domestic first-class casting product design, production and sales enterprise. It has a full version of independent intellectual property rights in a number of designated casting products in wind power machinery, printing machinery, automobile manufacturing, shipbuilding and other industries. Status. Relying on the strong advantages of “Beibei” technology, talents, capital, market, etc., the two sides jointly develop in the form of shareholding system. From project preparation to construction, equipment installation, commissioning and trial production, the team of more than 10 people has been stationed in the “Golden Ding” site for guidance and management. At present, “Jinding” is equivalent to a wholly-owned subsidiary of “Beibei” with independent legal status, and organizes production according to the order. The work of market development, product sales, and payment recovery is all responsible for the “Northern”.

The second secret, there is a solid supply guarantee. The front end of the foundry industry is a pig iron production line. What needs special mention is that “Jinding” is one of the only “18 national foundry pig iron production bases in the city” with 300,000 tons of high-quality cast iron production capacity. Since the beginning of this year, under the unfavorable external environment, the two blast furnaces have maintained full production by paying close attention to cost management and standardized management. This undoubtedly provides sufficient raw material guarantee for the production of the back-end casting process.

The third secret, there is a scientific and strict staff training system. The castings produced by “Jinding” are all large-scale parts, with complicated process and improved technical requirements. The business operation skills of the post employees are directly related to the product yield and product quality. Since the commissioning of the production, they have made full use of the abundant leisure time and the favorable timing of the production rhythm in the trial production stage. The experts from Beibei have served as faculty members, and all the employees on the job are regularly trained in full-time full-time production. Since June, the time for enterprises to use staff training has reached 30 days, with an average of no less than 4 days per month, and the job training rate of more than 200 employees has reached 100%, in order to fully meet the technical requirements after the company achieves production efficiency. It has laid a solid foundation of talent and intelligence.

Second, 2 billion investment casting and machining to make up for the western blank

At 11:30 am on September 6, 2008, the foundation stone laying ceremony for the “casting and machining project” of Mianyang Haosheng Auto Parts Manufacturing Co., Ltd. was successfully carried out on No. 1 Road of the Agricultural Science Zone. Mianyang Municipal Party Committee Secretary Tan Li, Deputy Secretary of the Municipal Party Committee and Acting Mayor Zeng Wanming attended the ceremony.

The direct economic loss of the city of Mianyang is as high as 290 billion yuan. With the care, support and selfless help of the Party Central Committee, the State Council, the provincial party committee, the provincial government, and the people of the whole country, 5.3 million Mianyang people have worked together, united and helped each other, overcome difficulties, and achieved a major stage of victory in earthquake relief. In the critical period of rebuilding our homeland and accelerating development, Haosheng Auto Parts Manufacturing Co., Ltd. settled in Mianyang Science and Technology City, and the 'casting and machining project' officially started construction, injecting 'fresh blood' into the industrial development of the city. It is hoped that Sichuan Haosheng Company and the construction units involved in the project construction will have high standards and strict requirements, carefully organized and scientifically constructed to ensure the high quality of the project is completed on schedule. ”

The project is jointly invested by Mianyang Yuxing Machinery Manufacturing Co., Ltd., DISALimited, Sichuan Bohong Industrial Co., Ltd. and Loramendi Limited with a total investment of more than 2 billion yuan and a construction area of ​​over 90,000 square meters. Among them, the casting investment is 926 million yuan, and it is planned to build 7 casting production lines and 3 horizontal distribution lines; the mechanical processing investment is 1.1 billion yuan, and 16 mechanical processing production lines are proposed. As a large-scale industrial project for the post-disaster reconstruction of the “5.12 Wenchuan Earthquake”, the foundry and machining project is a national encouraged investment project, which has been awarded by China Machinery Industry Federation, China Association of Automobile Manufacturers, Danish Disha, Germany, Ericsson, Spain Strong support from units such as Lamenti. According to Huang Xinglu, a member of the Party Working Committee of Mianyang Agricultural Science and Technology Zone, the project is expected to be completed in August 2011. The first year of tax revenue will be no less than 20 million yuan, an annual increase of 20%, and the products produced will be in the entire southwestern region. top notch.

The completion of the project will fill the gap of no modern foundry enterprises in the central and western regions of China, and end the history of foreign-invested monopoly cast iron and gray cast iron high-end castings in Europe, America, Japan and other countries, and promote the adjustment of industrial structure in the power, manpower, logistics and other industries. The development aspect has a very good driving effect. The investor also donated 200,000 yuan to the disaster-stricken schools in the Agricultural Science and Technology Center for post-disaster reconstruction of the school buildings.

III. Investment of 560 million yuan China's casting export base project was started in Xiayan

The China Foundry Association awarded the title of Xiayu County National Casting Export Base, which is the first national export industry base awarded by the Association. At the same time, the investment of 560 million yuan in China's casting export base project started. There are currently 116 foundry companies in Xiayi County. The main products include more than 3,000 varieties of pipe fittings, fire fighting fittings and valve fittings. 70% of the products are exported to more than 20 countries and regions such as the United States, Western Europe and Southeast Asia.

After Xia Yuxian was awarded the title of China's casting export base, China Foundry Association also signed the "Shaanxi County Foundry Industry Development Planning Agreement" with the Xiayu County People's Government. In the next three years, Xiayu County will invest 560 million yuan to implement the China Casting Export Base Project with an area of ​​3 square kilometers centering on Huaihai Foundry Co., Ltd., and plan to complete all investment in three years, and build new casting and related enterprises. More than 30.

4. Yuchai invested 130 million yuan to invest in two main gear casting projects

Yuchai Group's two Yuchai supporting machinery projects in Yuzhou District, Yulin City, Guangxi Province were started or put into operation respectively, with a total investment of 130 million yuan. The project started is Yulin Huanyang Machinery Manufacturing Co., Ltd. This is the Yuchai supporting machinery project newly built on the idle site of the North Paper Supply and Marketing Co., Ltd., which has been discontinued. The total investment is 60 million yuan, mainly producing gear castings. The project construction was carried out in two phases. The first phase of the project was completed and put into operation in September 2008, and the second phase was completed before June 2009. After the completion of the entire project, the annual production and production of gear castings will be 20,000 tons, with an annual output value of 100 million yuan and an annual profit and tax of 10 million yuan.

The project put into production is Yulin Xinhan Electronic Machinery Co., Ltd., which is a cooperative enterprise of Yuchai Machinery and Wuling Machinery. The company is jointly invested and established by Yulin Daxin Machinery Factory and Guangdong boss, with a total investment of 70 million yuan. The company has three production lines, including cold processing, core cleaning and automatic casting processing. It mainly produces four types of products, including automobile engine flywheels, exhaust pipes, brackets and pulleys. The project will be carried out in two phases. All projects will be completed and put into operation before February 2009. The annual output value will reach 200 million yuan, and the annual profit and tax will be 15 million yuan.

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