The current situation and development prospects of China's abrasives industry

I. Historical review of the abrasives industry in China One of the oldest countries in China to adopt grinding methods, such as the idioms of “cut, learn, smash, and grind” in the ancient scientific masterpiece Tiangong Kaiwu, and “ Grinding refers to grinding. In fact, the earliest use of grinding by humans dates back to the primitive society. In the matriarchal society, people have begun to use the simplest stone tools, and these simplest stone tools are rubbed together by simple stones. People use these simplest tools to hunt and cultivate. At that time, although the clothes were simple, they still had the aid of a blade, which was inseparable from grinding. This is also the most original origin of the abrasives industry.
New China's abrasives industry started from scratch, from scratch, from small to large, including three categories: coated abrasives, abrasives, and superhard materials. After more than half a century of self-reliance and hard work, we have gradually established a relatively independent and complete system for research, development, manufacturing and testing of abrasives, especially in the more than ten years after the reform and opening up, we have achieved rapid development. In the 1990s, the gap between China's abrasives industry and the world's advanced level has been greatly reduced. However, due to the rapid development of world material technology, mechanical processing technology and technology, and scientific research methods, at the turn of the century, the foreign abrasives industry has developed rapidly, and new technologies, new products, and new processes have emerged; During the period, China's abrasives industry is in the stage of industrial management system reform, enterprise transformation and transformation, and industrial organization structure adjustment. The original industrial layout has been disrupted, new market order is being explored, and industry development and technological progress are stagnating. The state has caused the gap that has been narrowed to be rapidly widened.
In the planned economy period, China's abrasives industry is based on the seven grinding wheel factories affiliated to the former Ministry of Machinery Industry, and is supplemented by local grinding wheel factories owned by provinces, autonomous regions and municipalities directly under the central government to form an abrasive grinding tool manufacturing system. After 30 years of reform, opening up, market testing, resource integration, mergers and acquisitions, a large number of private abrasives manufacturing enterprises have emerged in China. Although there are also many excellent enterprises that promote industry development and technological progress, China's abrasives industry has undergone Independent research and development, technology introduction, technical cooperation and trade promotion have achieved leap-forward development, once again narrowing the gap with the international advanced level, basically establishing relatively independent and complete abrasive grinding products research and development, manufacturing, testing and verification. , grinding confirmation system.
Second, the status quo of China's abrasives industry After more than 50 years of development, China's abrasives industry has formed an industrial system with considerable scale and complete categories. Although the industry is small, the application field is extremely extensive and penetrates into all walks of life. Aerospace, automotive, marine, machine tool, steel, chemical, construction, metallurgy, petroleum, geological exploration and mining equipment manufacturing industries and electronics, wood, glass, stone, glass, ceramics and plastics, leather, lacquer and other light industries, even Covers now women's beauty nails, toothpaste and other products). At the same time, abrasive abrasive products are one of the important export commodities in the machine tool industry, generating a large amount of foreign exchange for the country. Therefore, the abrasives industry is one of the industries that have made important contributions to the development of China's national economy. Moreover, with the continuous innovation of scientific and technological progress, China has become a major producer of abrasives and abrasives in the world, and is advancing toward the world's strong abrasives.
1. In recent years, China's abrasives production status in 2008, the financial crisis hit, and the coated abrasive industry 2008 full-year report shows that both domestic sales and export sales are growing, domestic sales last year was achieved sales of 3.3 billion, increased 14.8%, down 4% from 2007, especially exports, gauze exports increased by 29.43%, sandpaper increased by 36.55%, and other substrates increased by 21.5%. In terms of comprehensive evaluation, exports increased by nearly 28%. In terms of imports, the overall situation in 2008 was a general decline. This shows that the sales volume of coated products in China has increased, and many products can replace imported products. At present, the well-known enterprises in the coating industry mainly include: Henan Baige, Dongguan Golden Sun, Jiangsu Mitsubishi and so on.
According to the statistics of the above-mentioned enterprises above the scale of the China Machine Tool Association, the total industrial output value of the current price in 2009 is 19.944 billion yuan, an increase of 5.39% over the same period of last year. The output of the product: the output of corundum is about 1.2 million tons, down 28.57% year-on-year. The output of silicon carbide was about 880,000 tons, down 20% year-on-year; the abrasives were 490,000 tons, up 8.75% year-on-year.
According to the above statistical analysis, the output of industrial products has generally declined, and the current industrial output value has increased, indicating an increase in the value-added products. First, under the impact of the financial turmoil last year, many companies in our industry paid attention to the improvement of product quality, adjusted the business strategy in a timely manner, and targeted the products needed for the production market, and maintained a stable sales volume and a good price. Second, due to the development of the solar photovoltaic industry, the sales volume of green silicon carbide micropowder for wire cutting has been rising, and the value is relatively high. Third, the abrasive tools are mainly high-quality resin abrasives, which grow faster and grow year-on-year. 22.34%, in addition to exports, due to the rapid development of domestic construction and other industries, production and sales are relatively strong. At present, the well-known enterprises in the abrasives industry include: Zhuhai Elephant, Guangdong Chuanghui, Sichuan Gurui and so on.
In addition, China's superhard materials (diamonds) account for 80% of the world's total output, with a total output value of about 30 billion, with an average annual growth rate of around 20%. As a super-hard material industry, China is not only a major producer of super-hard materials, but also a large country with super-hard materials. This trend will continue and the development of super-hard materials will continue. At present, well-known enterprises in the super-hard industry are: Shenzhen Changxing, Huanghe Cyclone, Guangdong Benlang and so on.
2. China's abrasives and abrasives use the top ten market conditions 1) Machine tool industry In 2009, China's machine tool industry completed a total industrial output value of 40.14 billion yuan, an increase of 16.1% year-on-year, and the domestic market share of metal processing machine tools was from the previous year. 61% of the increase to 70%, of which domestic CNC machine tools increased from 51.6% to 62%, the industry completed fixed assets investment increased by 36%. For eight consecutive years, China has become the world's largest consumer of machine tools and the first importer. In 2009, China became the world's largest producer of machine tools for the first time. The annual output value of metal processing machine tools was 15.3 billion US dollars, up 7.6% year-on-year; consumption was 19.79 billion US dollars, up 0.5% year-on-year. Orders for machine tool companies in early 2010 showed signs of rapid growth. It is expected that the growth rate of the machine tool industry will reach about 10% in 2010, and the gold cutting machine will achieve a higher single-digit growth; the metalworking machine tool import and export will see a recovery growth.
2) Global Stone In 2005, the world's stone consumption reached 878 million square meters. According to foreign media, in 2010, stone consumption will reach 1.186 billion. In 2015, stone consumption will reach 1.6 billion square meters. By 2025, stone consumption will reach 4 billion square meters. Italy and Germany, which are major producers and major consumers of stone materials in the world, have been replaced by China and the United States respectively. In the world stone market, Italy has faded out, Russia has risen, China has remained the first, and the development of stone industry in other countries has already entered. The fast lane. In the face of the rapid growth of global stone demand, the application of diamond abrasive tools in the stone processing industry will also grow steadily. At the same time, diamond synthesis technology, tool manufacturing technology improvement and machine tool design improvement, the cost will also be reduced overall, which is very bright for diamond abrasives enterprises.
3) Chinese Ceramics According to the data published on the website of China Ceramic Industry Association, the output of building ceramics (wall tiles) was 4.86 billion square meters in 2007, 5.53 billion square meters in 2008 and 6.72 billion square meters in 2009. As China's urbanization progresses, this data will increase substantially at least in the next five years. Ceramic processing is inseparable from diamond tools. Due to its excellent compressive strength, heat dissipation rate, sound transmission rate, current resistance, corrosion resistance, light transmission, low thermal expansion rate and other physical properties, diamond tools are used as raw materials. The unparalleled superiority in the processing of hard and brittle materials has determined that it is unique in the field of ceramic processing, and ordinary abrasive tools cannot shake its position. Therefore, the rapid development of the building ceramics industry will inevitably lead to the rapid growth of the diamond tool industry. Taking the ceramic industry as a market segment will be an unsuccessful choice for abrasive companies. This is just a building ceramic.
4) Global Automotive In 2009, China's auto market saw a “spurt” growth. The total demand for automobiles increased by 51.6% for the whole year, and it is the largest auto consumer and manufacturing country in the world. This year, global car production will reach 70 million. According to the experience of developed countries, after a high growth, especially under the stimulus of policy, there will often be a significant decline after the cancellation of the policy in the second year (2010), but growth should be the general trend. Entering the field of automobile manufacturing and sharing big cakes with foreign brands has become the focus of the grinding enterprises in recent years. Although the market is large, the threshold is not low. There is such a large market at home, grinding enterprises should increase investment in scientific research, and seriously study the demand and trend of the industry chain, in order to win new markets and to solve the trust of the export market. This is also in line with the trend of expanding the domestic demand market.
5) China Machinery Manufacturing In 2009, the added value of machinery industry increased by about 14% compared with 2008. The total output value jumped to a new level of 10 trillion yuan for the first time, reaching 10.75 trillion yuan, an increase of about 16% compared with 2008. . Affected by the global financial tsunami, the economy is still in a downturn. However, the mainland's macro economy has maintained a good momentum of development. Driven by the large-scale economic stimulus plan, the manufacturing industry has shown a steady upward trend. As a result, some professionals expect that the general machinery industry in the Mainland is expected to see a significant recovery in the second half of the year. Mechanical manufacturing of this abrasive abrasives traditional upstream and downstream industries, the competitive situation has become the Red Sea, and mechanical manufacturing is most vulnerable to the impact of the global economy, rational investment and maintain high vigilance against external environmental changes is most important.
6) Chinese Ships China currently has 16 docks of 300,000 tons, and 8 of them are under construction. The national shipbuilding capacity will exceed 60 million deadweight tons. The completion of the Jiangnan Changxing Shipbuilding Base, the Guangzhou Longxue Shipbuilding Base and the Qingdao Haixiwan Shipbuilding Base have made the Chinese shipbuilding industry basically the material basis for becoming the world's largest shipbuilding power. From the perspective of order demand, the transaction will tend to be active, but the effective demand is seriously insufficient. From the perspective of medium- and long-term new ship demand, the overcapacity of the shipping market and the overcapacity of the shipbuilding industry will become a huge obstacle to the recovery of the shipbuilding market. In the next few years, even if the demand for new ships will pick up, it will never reach the peak level during the period of 2003-2008 in a short period of time. The recession will continue for a long time. Although there are too many uncertainties in this industry, for the grinding enterprises, this market has been dominated by foreign brands, and Chinese brands can be considered blank.
7) China Beauty Skin Care In recent years, China's cosmetics market has maintained an annual growth rate of more than 20%. Experts predict that in the next four to five years, the beauty industry will leave investors with a market space of 500 billion yuan per year. There are about 612.38 million women in China, accounting for about 48% of the total population. The cosmetics consumption market is huge. It is said that women's money is good, and the "pink economy" is being favored by investors. This is a beautiful future for beauty and abrasive products companies. Don't underestimate the market segment, in fact, there is much to do.
8) China's hardware industry Before the financial crisis, the total output value of China's hardware products industry reached 800 billion yuan, and has maintained a growth rate of more than 15%. China has gradually become a major hardware processing and exporting country in the world. China has become one of the world's largest hardware producers with a broad market and consumption potential. In the international hardware market, developed countries in Europe and the United States have turned their universal products into production in developing countries due to the rapid development of production technology and rising labor prices. Only high value-added products are produced, and China has strong market potential, so it is more advantageous. Developed into a major exporter of hardware processing. For this traditional upstream and downstream industry of abrasives, there is still a need to be cautious about the variables of the external economic environment.
9) China's steel industry In 2009, the annual output of steel was 576.84 million tons, an increase of 67.53 million tons over the previous year, an increase of 13.5%. From January to April 2010, the output of pig iron, crude steel and steel were 2.02, 2.14 and 254 million tons respectively, up 22.2%, 25.4% and 29.3% respectively.
According to the statistics of the Customs Express, China's cumulative import of steel products in January-April was 5.61 million tons, a year-on-year increase of 15.7%. The cumulative export of steel products was 13.02 million tons, an increase of 98.8% year-on-year. The cumulative net export was 7.41 million tons, an increase of 3.36 times. 2010 will remain the year of further recovery of the global economy, but the situation is still grim; the domestic and international macroeconomic environment will be conducive to the recovery and development of the steel industry in 2010, but the risks, uncertainties and obstacles in the recovery process cannot be ignored. .
10) China's electronics industry from January to November 2009, the industry's sales revenue reached 4,357.08 billion yuan, down 1% year-on-year, 3.8 percentage points higher than January-August; profit 154.65 billion yuan, down 3.4% year-on-year, 1-8 It rose by 18.1% month-on-month and rose by 37.6 percentage points from January to May. From January to November, the industry's sales profit margin was 3.55%. The data show that in the first four months of this year, the electronic information industry continued its recovery in 2009. The added value of electronic information manufacturing above designated size increased by 21.7%, and the sales value reached 1.79 trillion yuan, a year-on-year increase of 31.4%, an increase of 22.2% over the same period of 2008. From the perspective of global GDP, the electronics industry currently accounts for about 3%, which has replaced the automobile industry as the largest industry. However, due to price pressures, the market growth rate has been greatly affected.
(Note: The data source channel is complex and may have its uncertainty, so it should be cautious as a basis for decision making)
3, the main difficulties currently faced 1) domestic high-end products lack of automotive and aerospace industry, CNC machine tools required high-grade grinding wheel is currently mainly relying on imports, can replace imported products only account for about 10% of the use of the number of abrasive products, more common products , high-grade abrasives are small.
2) The export situation is still grim. This requires enterprises to cultivate their internal strengths and increase the research and development of products. At the same time, it should strengthen brand building and pay attention to the creation of brand image.
Third, the analysis of the future development trend of China's abrasives and abrasives The road is tortuous, the future is bright. "This article is used to describe the prospects of the abrasives industry. The prospects for the future are as follows:
First, most of the backbone enterprises in the abrasives industry in China have basically completed the management system reform, the transitional transformation and the adjustment and optimization of the industrial structure, and have been integrated into the international competition environment in advance, and the old constraints of development. Being broken, new mechanisms and order are being established and balanced, and the foundations of industry development and the potential for technological advancement have accumulated.
Second, with the development of high-tech industries and the advancement of traditional industrial technologies in the world, various new materials and new processes have been widely used in many important fields. Abrasives as important engineering materials and main processing tools, It shows its importance and indispensability in technological progress.
Third, the market for the development of abrasives and abrasives is very large. We are not only targeting a certain industry (industry), but all fields and industries. I think: as long as the machine is turning, the bearing is moving, the ship is swimming, the train and the car are running, the plane is flying, people are beautiful... There will be the existence value of the abrasive products. For our industry, as long as we maintain a kind of hard work and tenacity in the research and development of products and technologies, maintain sufficient fineness in the manufacturing process, and maintain sufficient concentration, patience and enthusiasm for the service, there will be no weak market.
 

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